Case Study: AG Barr – Electrical Testing at a National Manufacturing Facility

Project Scope & Challenge

Electrical testing within an active manufacturing environment presents significant logistical and safety challenges. AG Barr’s site includes:

  • High-voltage systems and expansive fixed installations

  • Mission-critical production lines running on continuous shifts

  • Strict health and safety protocols, including permit-controlled areas

  • A need for zero impact on production output

Our task was to carry out comprehensive Fixed Wire Testing across the facility while adhering to AG Barr’s exacting operational and safety standards.

Our Approach & Solutions

The Elec Group worked closely with AG Barr’s engineering and HSE teams to develop a carefully coordinated testing programme that aligned with production schedules and internal safety requirements.

Key Deliverables:

  • Full risk assessment and method statements (RAMS) prepared in advance

  • Testing planned in phases, with work carried out during scheduled maintenance windows

  • Deployment of experienced engineers with manufacturing and industrial safety credentials

  • Collaboration with on-site safety officers to secure access to restricted zones

  • Real-time documentation and digital certification for internal compliance tracking

Our team ensured every stage of the project was compliant with AG Barr’s internal safety policies and aligned with operational demands.

Client Overview

AG Barr is a leading UK-based soft drinks manufacturer, best known for iconic brands such as Irn-Bru, Rubicon, and Strathmore.

With large-scale production and distribution operations, maintaining the highest standards of health, safety, and compliance is critical to their success.

The Elec Group was selected to undertake Fixed Wire Testing (EICR) at one of AG Barr’s major manufacturing facilities—ensuring electrical safety and compliance across complex infrastructure without disrupting 24/7 production lines.

Results & Benefits

Safety-First Compliance in a Live Manufacturing Setting

All testing was completed to a high standard while production continued uninterrupted. The Elec Group’s rigorous approach to safety planning and communication ensured seamless integration with AG Barr’s site operations and culture.

Robust Documentation and Risk Management

Detailed digital reports and testing certificates were delivered upon completion, helping AG Barr meet both regulatory and internal audit requirements. The proactive risk management process reduced downtime, maintained compliance, and supported future planning.

 

The Elec Group continues to support national manufacturers like AG Barr by delivering safe, compliant, and professionally executed electrical testing—tailored to the strictest operational and safety standards in the industry.

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